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The joints were evaluated under quasi-static loading to assess the mechanical performance. Based on ASTM D3163-01, the single-lap shear test was performed in the universal testing machine Zwick/Roell 1478 (Zwick Roell, Ulm, Germany) at room temperature with a transverse speed of 1.27 mm/min. The AddJoining hybrid joint configuration had the specimen geometry of 101.6 mm × 25.5 mm × 2 mm with an overlap area of 12.5 mm × 25.5 mm (Figure 4a). For the comparison with the AddJoining hybrid joint, (Figure 4b), ABS BM FDM was produced, based on the total length (109.7 mm) from the single-lap joint configuration.

Scheme from the specimen geometry for the (a) AddJoining hybrid joints and (b) ABS BM FDM.

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