Printing PDMS mold, external frames and supplementary parts

PS Pipob Suwanchaikasem
AI Alexander Idnurm
JS Jamie Selby-Pham
RW Robert Walker
BB Berin A. Boughton
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PDMS mold (Fig. 2e), top and bottom external structural frame (Fig. 2d), stand (Fig. 2h) and window shutter (Fig. 2i) were manufactured using an FDM 3D printer (MakerBot Replicator plus, US). All components were designed using an open-source computer-aided design (CAD) software (FreeCAD, https://www.freecadweb.org/). The design files are supplied in Additional files 8, 9, 10, 11, 12, 13. The infill was set at 80% for the external structural frame and 10% for PDMS mold, stand and window shutter. The objects were printed on a raft base layer with a light fill support underneath. Layer height was set at 0.2 mm with two shells. After printing, the internal surfaces of the PDMS mold were finished with coarse (P80) and fine (P600) sandpapers. Printing scrap and support were removed from all printed items before use.

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